BeltGuard delivers condition monitoring for critical conveyor assets. Sensors track belt wear, tension, misalignment, and vibration, while AI turns data into actionable alerts. With SCADA connectivity and a secure dashboard, your team sees issues early, plans maintenance, and prevents costly downtime.
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Industrial-grade sensors for wear, vibration, tension, and alignment.
Real-time anomaly detection, trend analysis, and predictive alerts.
OPC/Modbus connectivity for seamless, plant-wide visibility.
Plan interventions, log work, and verify fixes against live data.
Non-intrusive install; typical systems online within 1 - 2 days.
Role-based access to belt health KPIs across your sites.
We handle site assessment, hardware install, commissioning, and training. Your team receives a configured dashboard, alarm thresholds tuned to site conditions, and documented SCADA tags. The result: faster adoption, fewer surprises, and measurable uptime gains.
Our integrated workflow means we coordinate directly with your operations and maintenance teams from day one. This ensures smooth installation scheduling, accurate data mapping, and a streamlined handover process. With clear documentation and support resources, your team can confidently operate and maintain the system for years to come.
BeltGuard blends rugged industrial sensors with edge computing and cloud analytics to monitor belt wear, alignment, vibration, and tension in real time. AI-driven analysis learns your system’s normal patterns, detects issues early, and delivers actionable alerts directly to your SCADA or dashboard—helping you prevent costly downtime and operate more efficiently.
Technology Highlights
OPEN-PIT MINE CONVEYOR
Reduced unplanned stoppages by detecting idler failures early and optimizing tension setpoints. The system provided continuous belt condition data, integrated alarms into the plant’s SCADA, and allowed the maintenance team to schedule targeted interventions without halting production.
Key Achievements
PORT STOCKYARD SYSTEM
Integrated multi-line monitoring with a centralized cloud dashboard for real-time fault tracking. Operators gained the ability to triage issues from a single interface, while predictive analytics extended belt service life and reduced unplanned repairs during peak loading periods.
Key Achievements
CEMENT PLANT RETROFIT
Rapid weekend install on a critical kiln feed conveyor, with sensors positioned for optimal coverage. The alert system was linked to the plant CMMS, generating automatic work orders and providing post-repair verification through live performance metrics.
Key Achievements
BeltGuard tracks critical parameters including belt tension, misalignment, surface wear, and structural vibration. Our sensors continuously collect this data during operation, allowing for early detection of developing issues. This means you can schedule maintenance during planned shutdowns, avoid sudden belt failures, and extend the lifespan of your equipment—all without interrupting production.
BeltGuard is trusted in mining, aggregates, cement production, bulk material handling, ports, and other heavy industrial sectors. Our flexible hardware and software architecture adapts to various conveyor designs and lengths, making it suitable for both new installations and retrofits on existing systems.
Absolutely. BeltGuard supports industry-standard protocols such as OPC UA and Modbus/TCP, enabling direct integration into most SCADA, PLC, or control systems. Our engineers provide configuration files and tag documentation so your team can start viewing live data on existing operator screens with minimal effort.
If you’re looking to improve uptime, reduce maintenance costs, or gain more visibility into your conveyor operations, our team is ready to help. From site assessment to full integration, we ensure you have the right sensors, data connections, and analytics in place. Our engineers will work with your teams to tailor the solution and deliver a deployment that’s fast, safe, and effective.
